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IV Packing Line

COMPLETE IV PACKING LINE

LEAK TEST MACHINE

Salient Features:

  • Structure made of SS 304 rigid construction.

  • Special Nylon rubber endless belt is used for the conveyor for long life & durability.

  • Specially designed SS 304 hood for internal lighting with black & white stations.

  • Guide provision for transfer of bottles into initial 2 tracks & final 3rd track for conveying the tested products.

  • Easy & comfortable visualization position for operators for inspection.

  • Specially designed hard chrome roller with self-aligned bearings for longer life of conveyor.

  • Sitting stools arrangement for 8 persons (OPTIONAL).

  • Bowl for the dust cap at both side of the conveyor.

  • Partition after every two booth.

  • Tension mechanism is provided for adjusting the belt tension.

  • AC variable drive for variable speed as per product size. The drive is fitted in the control panel below the conveyor.

  • Usage of reliable & proven components such as Bonfiglioli/Motovario/Rotomotive/Gennext Motor, Delta make AC variable drive etc.

Operation:

  • Bottles coming from onward machine/to be loaded manually to the conveyor.

  • The bottles are automatically bifurcated into 2 adjoining tracks with the help of guide.

  • The operators pick up the bottles from the 2 side tracks. They visually inspect the bottles with the help of black and white booth with tube light on conveyor for any breakage, leakage, proper volume filled & sealed and any strange particles in filled bottle.

  • After inspection the bottles are placed in the central track, which is transfer for further operation.

ONLINE VISUAL INSPECTION CONVEYOR

Salient Features:

  • Structure made of SS 304 rigid construction.

  • Special Nylon rubber endless belt is used for the conveyor for long life & durability.

  • Specially designed SS 304 hood for internal lighting with black & white stations.

  • Guide provision for transfer of bottles into initial 2 tracks & final 3rd track for conveying the tested products.

  • Easy & comfortable visualization position for operators for inspection.

  • Specially designed hard chrome roller with self-aligned bearings for longer life of conveyor.

  • Sitting stools arrangement for 8 persons (OPTIONAL).

  • Bowl for the dust cap at both side of the conveyor.

  • Partition after every two booth.

  • Tension mechanism is provided for adjusting the belt tension.

  • AC variable drive for variable speed as per product size. The drive is fitted in the control panel below the conveyor.

  • Usage of reliable & proven components such as Bonfiglioli/Motovario/Rotomotive/Gennext Motor, Delta make AC variable drive etc.

Operation:

  • Bottles coming from onward machine/to be loaded manually to the conveyor.

  • The bottles are automatically bifurcated into 2 adjoining tracks with the help of guide.

  • The operators pick up the bottles from the 2 side tracks. They visually inspect the bottles with the help of black and white booth with tube light on conveyor for any breakage, leakage, proper volume filled & sealed and any strange particles in filled bottle.

  • After inspection the bottles are placed in the central track, which is transfer for further operation.

AUTOMATIC HORIZONTAL (TOP) STICKER LABELING MACHINE

Machine Description:

  • The unit is made Compact & Versatile as per GMP norms.

  • Applicator controlled by PLC and Operated with HMI.

  • Various label Height position adjustment with help of S.S sliding pipe assembly.

  • Imported sensor makes Leuze/Sick.

  • All automation parts like VFD, HMI and PLC system CE certified and Imported.

  • Specially design dispenser for Accurate label Dispensing.

  • All moving parts cover by safety guard.

  • User friendly & very less maintenance.

  • Specialized Belt conveyor for product transmission.

  • Specialized  Imported sensor for accurate Pouch sensing.

  • Special Material sponge for uniform label pressing.

  • All M.S exposed parts will be covered with S.S cover or Powder coated.

  • Heavy and Rigid Structure and Machine with Matt Finished.

Component Description:

  • VFD DRIVES- MITSUBISHI

  • PLC- MITSUBISHI

  • HMI- MITSUBISHI

  • SENSOR SET- SICK MADE IN GERMANY

  • MOTOR GEAR BOX- ROTOMOTIVE

Advance Features:

  • Touch Screen operated HMI CE Certified.

  • Special functions like Product Delay, Label Length, label speed and Multiple Program facility for easy and fast operation.

  • Bottles/Minute and Total count facility for Output Records.

  • Password Protection on customer request.

  • Easy to use adjustments, requiring a minimum tools or change of parts.

AUTOMATIC HORIZONTAL FLOW WRAPPING MACHINE

Salient Features:

  • The machine is manufactured or developed accordance with GMP standards.

  • Rigid vibration free construction,noiselessfor trouble free performance.

  • The structure is made of MS and cladded with SS 304.

  • The contact parts are made of SS 304.

  • All the Bearings are makes of SKF OR NTN.

  • Cross sealing heaters operate on 220 volt.

  • Specially designed jaw mechanism.

  • Conveyor made of specialized positive pusher on chain. In-feed conveyor 2 meter long for easy feed of our product.

  • MAIN ON/OFF SWITCH: This is a switch to switch ON/OFF power to the machine.

  • EMERGENCY SWITCH: This is a push button to stop the machine immediately.

  • All Electrical Components are ISI Marks.

  • Gear & sockets EN-8.

  • Tower light.

  • The construction of machine‘s electrical panel is in line with the IP 55 standard.

Operation:

  • Bottles to be loaded in horizontal position manually on the flow wrapping chain conveyor.

  • After that bottles will run on positive pusher feeding conveyor with uniform distance between the two bottles.

  • The speed of the conveyor is adjusted (synchronized) to maintain the desired speed with the help of variable drive.

  • The BOPP roll is fitted on the roll disc & is guided by the guide rolls.

  • The machine is operated with the help of switches.

Complete machine can be divided in following sub sections:

  • Machine Body & Components

  • BOPP film feeding system

  • Centre Sealing System

  • Horizontal Sealing & Cutting System

PACKING CONVEYOR

Salient Features:

  • Structure is made of SS 304 rigid construction.

  • Desired Length can be provided as per customer requirement.

  • SS elegantly matt finishing.

  • Adjustable height of conveyor belt, to align with other machine of the line.

  • Specially designed hard chrome roller with self-aligned bearings for longer life of conveyor.

  • Tension mechanism is provided for adjusting the belt tension.

  • AC variable drive for variable speed as per product size. The drive is fitted in the control panel below the conveyor.

  • Stopper arrangement at the end of conveyor for preventing falling/breakage of bottles.

  • Working space of 6, 9 & 12 inches on each side of the conveyor as per customer requirement.

  • Can be supplied with Castor wheels (OPTIONAL).

  • Usage of reliable & proven components such as Bonfiglioli/Motovario/Rotomotive Motor, Delta make AC variable drive etc.

Operation:

  • The conveyor transmits the products from the labeling machine, and brings till the end of conveyor for further process of packing.

  • During these process, the operators picks up the products & does necessary action like primary packing, secondary packing.

BOPP CARTON BOX TAP SEALING MACHINE

Technical:

Power Supply: 230 V AC / 50 Hz / Single Phase

Power Consumption: 660 Watt

Control System: Electrical Switchgear

Carton Size: L 120 mm Unlimited X W 120 mm To 450 mm X H 120 mm To 450 mm

Table Height: 750 mm

Speed: Up to 20 Box/Minute

Weight: 220 kg Approx.

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Parts:

Body: Sheet Metal Steel Construction With Powder Coating

Mechanics: Made From MS Solid Material

Conveyor: MS Roller, Nylon Sandwich Belt

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Features:

Easy To Operate

Easy Movable

Low Maintenance