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Pesticide 

Packing Line

PESTICIDE PACKING LINE

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TURN TABLE (SCRAMBLER & UN-SCRAMBLER)

Machine Description:

  • The unit is made compact & versatile as per GMP norms.

  • The structure is made of MS cladding with SS 304.

  • The contact parts are made of SS 304.

  • Rigid vibration free construction for trouble free performance.

  • Bearing support below the rotating disc for long life.

  • Rotating disc made of 10 mm thick aluminium plate with SS 304 cladding.

  • Suitable for different type of round bottle. 

  • SS Elegantly Matt Finished Body. 

  • Reduction gears ensure jerk free and noiseless operation.

  • Usage of reliable & proven components such as Rotomotive  make AC motor & MITSUBISHI make Drives etc.

Operation:

  • The bottles to be loaded manually on the turn table & is conveyed further through adjustable guide to the conveyor for onwards operation.

AUTOMATIC 4 HEAD FILLING MACHINE (OPM-AVF)

Brief On Machine:

ORANGE PACKAGING MACHINERY offers you most versatile, elegantly designed for Filling. Bottles moving on SS Slat conveyor going up to the filling nozzles through a settable two mechanically operated stopper system. The two pneumatically/mechanically operated stopper system and reciprocating nozzles can precisely match for centering of bottle below nozzles, to avoid spillage of liquid on bottle. To minimize foaming adjustable nozzle will reciprocate according to filling dose. Filling is based on diving system wherein nozzles go inside the bottle and once the bottle is filled as per the desired volume, it comes out of the bottle. The dosing block with a hexagonal bolt fitted below syringes where operator can easily adjust the different volume.

Application:

  • For any flowable liquid product free from solid particles.

Machine Description:

  • The unit is made compact & versatile as per GMP norms.

  • The structure is made of MS cladded with SS 304.

  • Rigid vibration free construction for trouble free performance.

  • SS Elegantly matt finished body.

  • Drain tray around the machine platform.

  • Drip tray under the conveyor.

  • The P.U tubes are used for the filling purpose.

  • Elegant and easy control panel for total control on operation.

  • All interlock must be shown on control panel.

  • ±1 % Filling accuracy on single dose.

  • No Bottle No Filling System – Machine stop at Home position.

  • Diving nozzle device.

  • Minimum change overtime, from one size to another bottle or fill size.

  • Self-lubricating UHMW-PE guide profile for SS slat chain provides low friction wear surface, smooth and noiseless conveying.

  • Mechanical bottle stopping arrangement

  • Synchronized two nos. AC drives for main motor & conveyor belt.

  • SS measurement scale for filling volume adjustment.

  • Safety guard for conveyor gearbox, motor and pneumatic cylinders.

  • MCB for over load protection, and prevent against short circuit.

  • Inbuilt protection against over current, voltage fluctuation, short circuit in AC frequency drive.

STORAGE  SS 316 200 LITERS TANK

Machine Description:

The SS Tank consists of main structure, cover, 4 nos. of header, castor wheel & ball valve.

SS 316 200 LITERS TANK WITH HEADER: GMP Model

Working Capacity:

  • 250 Liters.

AUTOMATIC SINGLE HEAD SCREW CAP SEALING (OPM-RBS-40)

Brief On Machine:

ORANGE PACKAGING MACHINERY offers you Automatic Screw Caps Sealing Machine. The filled product moving on conveyor belt are feed into an in-feed star wheel. The product is held by star plate firmly during capping to produce absolutely leak proof results. The capping heads, which are torque adjustable and compensated capping chucks, pick up the cap from cap delivery chute and descend onto the neck of the product to complete the capping. Torque adjustable heads ensure that the cap centering and location is precise during capping to prevent leakage. After the neat fixation, the products get released from the star plate and moves for further process.

Application:

For any screw Round, Square or Oval shape bottles with coman neck size.

Suitable for PET, HDPE, GLASS AND P.P BOTTLES WITH COMMAN NECK SIZE.

Silent Features:

The Automatic Screw Cap Sealing System consists of main structure, product transmission belt, star plate, cap sealing head, Vibratory Bowl, cap delivery chute, safety acrylic cover (OPTIONAL), electrical panel, motor, sensors, AC drive & mains ON/OFF.

  • The unit is made compact & versatile as per GMP norms.

  • The structure is made of MS cladded with SS 304.

  • Rigid vibration free construction for trouble free performance.

  • SS Elegantly matt finished body.

  • Electro less nickel plating or hard chrome plating of all exposed parts to ensure long life and resistance against corrosion.

  • No product no cap arrangement. 

  • Single motor synchronizes conveyor, star wheel, & platform turret. 

  • Adjustable height of conveyor belt to align with other machine of the line.

  • There is a special designed vibratory bowl and chute with no cap sensors for continuous flow of the cap.

  • No cap in chute vibrator on & Machine Stop.

  • No products Machine Stop.

  • Clutch Overload - Machine Stop.

  • Adjustable torque based screw cap head.

  • Low noise level, low power consumptions.

  • Chute will have rigid mounting & cap pickup arrangement from SS material.

  • Mechanical stopper to stop incoming products.

  • Self-lubricating UHMW- PE guide profile for low friction wears surface, smooth and noiseless conveying. 

       Star wheel & Guide MOC: UHMW nylon.

AUTOMATIC ROUND BOTTLE  LABELING (OPM-VSL)

Brief On Machine:

ORANGE PACKAGING MACHINERY offers you most versatile, elegantly designed linear labeling machine to meet the needs of major users of modern packaging lines, requiring high efficiency with speed, accuracy and durability. Easy to use adjustments, requiring a minimum tools or change of parts. This multipurpose equipment is suitable for applying sticker labels on the wrap around side of bottles, jars, Oil containers etc. which are Round in shape.

Application:

For any type of Round product for Full wrap around labeling.

Suitable for

  • Cosmetics.

  • Pharmaceuticals.

  • FMCG.

  • Beverage Industry.

  • Lube Oil Industry.

Machine Description:

  • The unit is made Compact & Versatile as per GMP norms.

  • Applicator controlled by PLC and Operated with HMI.

  • Various label Height position adjustment with help of S.S sliding pipe assembly.

  • Imported sensor SICK Make Germany.

  • All automation parts like VFD, HMI and PLC system are MITSUBISHI Make.

  • Gear Box & Motor – ROTOMOTIVE Make.

  • Specially design dispenser for Accurate label Dispensing - 01 No.s.

  • Variable Speed Wrapping System for Pasting labels on periphery of bottles.

  • Auto Bottle Separating System with variable Speed for bottle Alignment for Accurate Labeling.

  • Variable Speed of Product Conveyor and Wrapping Unit with separate drives.

  • Tool free Adjustable Guides and Pad for faster Change Over.

  • Friction free specialized belt conveyor with a variable speed for product.

  • Length of the conveyor will be 5/6 FEET approximately.

  • All moving parts cover by safety guard.

  • Heavy and Rigid Structure and Machine with Matt Finished.

Advance Features:

  • MITSUBISHI Make Touch Screen operated 7” COLOURED.

  • Special functions like Product Delay, Label Length, Label Speed and Multiple Program facility for easy and fast operation.

  • Bottles/Minute and Total count facility for Output Records.

  • MITSUBISHI A.C Drive Speed Control by HMI.

  • Password Protection on customer request.

  • Easy to use adjustments, requiring a minimum tools or change of parts.

THERMAL INKJET PRINTER

Connect either on a mobile device via an Android App, use the familiar wireless qwerty keyboard or link to a PC to operate the printer. Features such as automatic cartridge detection, print parameter setting and ink level recording ensure simple, error free operation.

PACKING CONVEYOR

Silent Features:

  • Structure is made of SS 304 rigid construction.

  • Desired Length can be provided as per customer requirement.

  • SS elegantly matt finishing.

  • Adjustable height of conveyor belt, to align with other machine of the line.

  • Specially designed hard chrome roller with self-aligned bearings for longer life of conveyor.

  • Tension mechanism is provided for adjusting the belt tension.

  • AC variable drive for variable speed as per product size. The drive is fitted in the control panel below the conveyor.

  • Stopper arrangement at the end of conveyor for preventing falling/breakage of bottles.

  •  Working space of 6, 9 & 12 inches on each side of the conveyor as per customer requirement.

  • Can be supplied with Castor wheels (OPTIONAL).

  • Usage of reliable & proven components such as Bonfiglioli/Motovario/Rotomotive Motor, Delta make AC variable drive etc.

Operation:

  • The conveyor transmits the products from the labeling machine, and brings till the end of conveyor for further process of packing.

  • During these process, the operators picks up the products & does necessary action like primary packing, secondary packing.